Vale - Commercial Plant - Package Details

Package #	SG-0294 Contracts/Painting & Insulation	Bid Closing Date	January 14, 2016
Title	Concrete Coatings	EOI Posting Date	December 15, 2014
RFP Issue Date	December 21, 2015	EOI Closing Date	CLOSED
Status	Awarded	Last Revised On	June 9, 2016
Successful Bidder	Stoncor Group, RPM Canada, Fibregrate Division

Contract Scope

Vale Newfoundland & Labrador Limited (Vale NL) is inviting submissions of an Expression of Interest for a potential opportunity to support the Long Harbour Processing Plant in Long Harbour, NL. Contract SG-0249/SG-0294 Scope The scope of work for this package includes the supply of all construction installation personnel, equipment, services and consumable materials to complete the safe construction of concrete protective coatings in various buildings on the upper tier plant site. In many cases, the coatings will need to be installed in a patch-work fashion to accommodate on-going construction and commissioning as well as active plant operations. The various types of coatings to be installed and their quantities are summarized below. Table 1: Floor Coating Types <table border="1" cellpadding="0" cellspacing="0"> <tbody> <tr> <td valign="top" width="172"> Floor Coating Type No.</td> <td valign="top" width="466"> Floor Coating Description</td></tr> <tr> <td valign="top" width="172"> 1</td> <td valign="top" width="466"> Based on a layered system including matt reinforcing and two (2) coat Novolac epoxy resin surface finish (for concentrated acids)</td></tr> <tr> <td valign="top" width="172"> 3</td> <td valign="top" width="466"> Based on a layered system including matt reinforcing and one (1) coat vinyl ester epoxy resin surface finish (for less severe conditions - for acids/caustics/organics)</td></tr> <tr> <td valign="top" width="172"> 4</td> <td valign="top" width="466"> Polyamid epoxy paint or similar (light industrial epoxy coating)</td></tr> <tr> <td valign="top" width="172"> 5</td> <td valign="top" width="466"> FRP floor and wall lining</td></tr> <tr> <td valign="top" width="172"> 6</td> <td valign="top" width="466"> PVC sheet with geomembrane underlay</td></tr></tbody></table> All coating materials are to be supplied by the installer. Table 2: Quantities of Coating (in sq. m) <table border="1" cellpadding="0" cellspacing="0"> <tbody> <tr> <td rowspan="2" valign="top" width="99"> Building</td> <td colspan="5" valign="top" width="226"> Coating Type</td></tr> <tr> <td valign="top" width="48"> 1</td> <td valign="top" width="48"> 3</td> <td valign="top" width="41"> 4</td> <td valign="top" width="48"> 5</td> <td valign="top" width="41"> 6</td></tr> <tr> <td valign="top" width="99"> 222</td> <td valign="top" width="48"> </td> <td valign="top" width="48"> </td> <td valign="top" width="41"> </td> <td valign="top" width="48"> </td> <td valign="top" width="41"> </td></tr> <tr> <td valign="top" width="99"> Vertical</td> <td valign="top" width="48"> -</td> <td valign="top" width="48"> 215</td> <td valign="top" width="41"> 10</td> <td valign="top" width="48"> -</td> <td valign="top" width="41"> -</td></tr> <tr> <td valign="top" width="99"> Horizontal</td> <td valign="top" width="48"> -</td> <td valign="top" width="48"> 1265</td> <td valign="top" width="41"> 245</td> <td valign="top" width="48"> -</td> <td valign="top" width="41"> -</td></tr> <tr> <td valign="top" width="99"> 223</td> <td valign="top" width="48"> </td> <td valign="top" width="48"> </td> <td valign="top" width="41"> </td> <td valign="top" width="48"> </td> <td valign="top" width="41"> </td></tr> <tr> <td valign="top" width="99"> Vertical</td> <td valign="top" width="48"> -</td> <td valign="top" width="48"> 195</td> <td valign="top" width="41"> -</td> <td valign="top" width="48"> -</td> <td valign="top" width="41"> -</td></tr> <tr> <td valign="top" width="99"> Horizontal</td> <td valign="top" width="48"> -</td> <td valign="top" width="48"> 1000</td> <td valign="top" width="41"> -</td> <td valign="top" width="48"> -</td> <td valign="top" width="41"> -</td></tr> <tr> <td valign="top" width="99"> 224</td> <td valign="top" width="48"> </td> <td valign="top" width="48"> </td> <td valign="top" width="41"> </td> <td valign="top" width="48"> </td> <td valign="top" width="41"> </td></tr> <tr> <td valign="top" width="99"> Vertical</td> <td valign="top" width="48"> -</td> <td valign="top" width="48"> 1580</td> <td valign="top" width="41"> 50</td> <td valign="top" width="48"> 1150</td> <td valign="top" width="41"> -</td></tr> <tr> <td valign="top" width="99"> Horizontal</td> <td valign="top" width="48"> -</td> <td valign="top" width="48"> 8560</td> <td valign="top" width="41"> 180</td> <td valign="top" width="48"> 90</td> <td valign="top" width="41"> -</td></tr> <tr> <td valign="top" width="99"> 226</td> <td valign="top" width="48"> </td> <td valign="top" width="48"> </td> <td valign="top" width="41"> </td> <td valign="top" width="48"> </td> <td valign="top" width="41"> </td></tr> <tr> <td valign="top" width="99"> Vertical</td> <td valign="top" width="48"> 405</td> <td valign="top" width="48"> 630</td> <td valign="top" width="41"> 50</td> <td valign="top" width="48"> -</td> <td valign="top" width="41"> -</td></tr> <tr> <td valign="top" width="99"> Horizontal</td> <td valign="top" width="48"> 4630</td> <td valign="top" width="48"> 4465</td> <td valign="top" width="41"> 440</td> <td valign="top" width="48"> -</td> <td valign="top" width="41"> -</td></tr> <tr> <td valign="top" width="99"> 227</td> <td valign="top" width="48"> </td> <td valign="top" width="48"> </td> <td valign="top" width="41"> </td> <td valign="top" width="48"> </td> <td valign="top" width="41"> </td></tr> <tr> <td valign="top" width="99"> Vertical</td> <td valign="top" width="48"> 240</td> <td valign="top" width="48"> 50</td> <td valign="top" width="41"> -</td> <td valign="top" width="48"> -</td> <td valign="top" width="41"> 25</td></tr> <tr> <td valign="top" width="99"> Horizontal</td> <td valign="top" width="48"> 1715</td> <td valign="top" width="48"> 255</td> <td valign="top" width="41"> -</td> <td valign="top" width="48"> -</td> <td valign="top" width="41"> 135</td></tr> <tr> <td valign="top" width="99"> 231</td> <td valign="top" width="48"> </td> <td valign="top" width="48"> </td> <td valign="top" width="41"> </td> <td valign="top" width="48"> </td> <td valign="top" width="41"> </td></tr> <tr> <td valign="top" width="99"> Vertical</td> <td valign="top" width="48"> -</td> <td valign="top" width="48"> 340</td> <td valign="top" width="41"> 35</td> <td valign="top" width="48"> -</td> <td valign="top" width="41"> -</td></tr> <tr> <td valign="top" width="99"> Horizontal</td> <td valign="top" width="48"> -</td> <td valign="top" width="48"> 2580</td> <td valign="top" width="41"> 350</td> <td valign="top" width="48"> -</td> <td valign="top" width="41"> -</td></tr></tbody></table> It is intended that the work be completed over a longer period of time with a smaller team. The schedule has no work occurring during the months of July, August and September to avoid issues with humidity. Areas of buildings will be completed progressively. It may be necessary for the contractor to return to a previously completed area to perform localized touch-up repairs due to damage that occurred due to damage caused by other construction contractors. Being able to rapidly adapt to changing priorities of construction, commissioning and operations is key to the successful outcome of the project. Table 3: Milestone Dates <table border="1" cellpadding="0" cellspacing="0" width="639"> <tbody> <tr> <td valign="top" width="89"> Milestones</td> <td valign="top" width="465"> Description</td> <td valign="top" width="85"> Date</td></tr> <tr> <td valign="top" width="89"> 1</td> <td valign="top" width="465"> Start Contractor mobilization</td> <td valign="top" width="85"> 26-Feb-15</td></tr> <tr> <td valign="top" width="89"> 2</td> <td valign="top" width="465"> Start Construction work at site</td> <td valign="top" width="85"> 03-Mar-15</td></tr> <tr> <td valign="top" width="89"> 3</td> <td valign="top" width="465"> Milestone 1 Following items complete: 224 (Cobalt) Operating Floor 224 (Cobalt) Dump Tank 224 (Cobalt) Trenches 224 (Copper) Dump Tank 224 (Copper) Trenches 224 (Impurities) Dump Tank 224 (Impurities) Trenches 224 (Impurities) Slab on grade (excluding 3 small areas) 226 - Line Y to A, A to A.3, A.3 to B 227 - PVC Coated Tank Plinths</td> <td valign="top" width="85"> 30-Jun-15</td></tr> <tr> <td valign="top" width="89"> 4</td> <td valign="top" width="465"> Milestone 2 Following items complete: 222 slab at grade 223 2 slab under thickener, suspended slab platform 224 (Cobalt) Slab at grade 226 - Line B to D (excluding areas under cells) 226 - Pit near line 7 227 - Slab at grade</td> <td valign="top" width="85"> 15-Jan-16</td></tr> <tr> <td valign="top" width="89"> 5</td> <td valign="top" width="465"> Milestone 3 Following items complete: 223 1 slab under thickener 226 Bay 4 area 226 Cobalt cells area</td> <td valign="top" width="85"> 30-Jun-16</td></tr> <tr> <td valign="top" width="89"> 6</td> <td valign="top" width="465"> Mechanical Completion of all scope associated with this contract. Following items complete: 224 (Copper) Operating Floor 224 (Copper) Slab at grade 224 (Impurities) Slab on grade remainder 226 Bay 3 area HCL Acid Tanks 231 Slab at grade and elevated slab</td> <td valign="top" width="85"> 07-Feb-17</td></tr> <tr> <td valign="top" width="89"> 7</td> <td valign="top" width="465"> Completion of the work for this contract</td> <td valign="top" width="85"> 04-Mar-17</td></tr></tbody></table> When replying to this EOI please reply to VNLProcurement@Vale.com and state the name of your company, company address & contact details (Name, Phone#, Fax# & E-Mail Address). Please make reference to this specific EOI Package# and Package Description.